Honing skills as I teach

One of the more interesting aspects of consulting is simply being in another colleague’s space, adapting to their methods and organization while sharing ideas and new possibilities. While I tweak the make sheets for the fresh bloomy rind cheeses and test out possibilities for their future blue and semi-soft washed rind cheeses I am concurrently learning more about full-time pasturing goats in the South Eastern United States.

Pasturing ruminants seems like a no-brainer, but it is actually one of the more complicated and frustrating choices a cheese-maker can make. As I look back at my teachers and colleagues in France, it is not for nothing that so many of the Provence-based goat cheese makers opted for a system “hors-sol” meaning that they permitted their goats ample time outdoors, but fed them  hay, whose quality they knew and could control, rather than pasture.

Pasture is an ever changing feed source. Depending on what you’ve planted, and your patterns of rotation on your land, your animals are pretty much getting a different diet weekly. In the early spring it is high in moisture, and quickly digested. It might then come to a peak of nutritional value when it just begins to bud, yet still has plenty of good green foliage. And then it might pass peak, and go to seed. The goats might then prefer the leaves, or seek out any tender leafy plants growing down below. Maybe there is plantain, or clover, or dandelion greens. Or maybe not. Hot days will dry the green stalks faster. Wet days will first of all cause your goats to want to hide out in shelter, wrestling and fighting for the best spots, and encourage various parasites to climb further up those stalks than their normal limit of about 4 inches from the ground (where there are water & dew droplets, there can be parasites).

There is serious skill in managing grass. And books cannot teach you everything, as each farm, each plot of soil, each year’s weather, are variables to be learned over time.

As ruminants create milk by transforming what they eat, we as cheese makers are manipulating an ever shifting primary ingredient. And, so it has been this past week. We’ve had a dramatic moment of inverting solids, when the fat content drops below the protein, and both have fallen from their brief post-kidding high. We must completely adjust the cheese make to adapt to this new reality.

Cheese making is one of those arts where you hear many a prosaic statement. “If it works, don’t change a thing;” and then, “just when it all is working smoothly, it changes overnight.”

I’m pleased to be here from the beginning of the milk season, when the solids were high, through to this point in the inversion, and on for another 5 weeks. In this way, I’m able to offer this creamery various options to manage cheese-makes through the different phases of their milk.

When I reflect back to my experience with my French advisers and consultants, they rarely stayed with me longer than three weeks. Just enough to get a plan of action with the quality of milk I had during their stay. And then, a month later, I was emailing them frantically with my shifting curd, seeking advice for how to return it to the beautiful, smooth texture of our early results.a perfect curd

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Needless to say, I’m grateful for the alacrity of their responses, and for the experience my years of cheese-making have given me. Though in Michigan, as our goats received at least half their nourishment in hay throughout the year, pasturing during the day, but compensating for most nutritional deficiencies at the  manger, the seasonal shift occurred in a less dramatic fashion than I am witnessing here.

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Meantime, some of our earlier cheese experiments are ripening. In particular a lovely cross between a Morbier and Reblochon, with ash in the middle and a beer & brine washed rind. It is now coming into its own at 5 weeks of age. The texture is softening, and there’s a lovely mouth feel. The rind has a nice balance of pungency and bite. It is aptly titled the Rowdy Gentleman.

The first batch of blues have been wrapped, the second will be wrapped today. They are bluing wonderfully. I can’t wait till they ripen further. A minimum of two months will be required for these, and perhaps more. We shall see.

Fall 2009 – Day two making cheese

This is a reprinting of an earlier blog post I put on my first blog, An American in Avignon. I am going back to my roots, where and when and with whom I first learned to make goat cheese.

The milking part is pleasant, warm, clean and easy — or relatively so. Goats are clean and intelligent animals. From what I’ve seen of cow dairies, there is no comparison. To put it simply, tales of being shat upon, or filthy teats at a cow dairy are not exaggerations. Plus they are large and cumbersome animals, cows. Sheep, I’m told are not the brightest. Should your lands flood, goats will find the high land, climb a stair well or a tree, what-have-you. But sheep will simply baaaa and drown. So, here I am amidst a range of goats of different ages and races, and what a pleasure it is. They leap quickly into place for their feed and milking. They make room for you to put the jetter suction cups on their teats. No kicking, relatively minimal farting, and perfectly at ease with the handling and manipulation of our hands upon them. The milk flows quickly and smoothly — numerous hygienic measures are followed sensibly and not onerously — and a short hour later, we’ve milked all 36 and are ready to head to the dairy.

Before milking, the goats are given some fresh hay to start their rumens churning. Then they munch away on their grain while they are milked, and afterwards they head out to the pasture, or back to eat more hay in the manger. Salt & mineral licks are on the walls in the barn. We milk till the teats are softened and supple, but even then, if we hand-milked there would be more. So, you stop before they are completely milked out.

Today I helped flip and return to the molds the cheeses poured into their molds yesterday morning, and already flipped once yesterday evening. I didn’t maul them too badly, and after a hundred or so, the gesture began coming naturally. As with any repetitive gesture, be relaxed. Tension makes everything worse.

We then moved onto the tiny cheeses — much appreciated by restaurants and makers of toasted goat cheese salads. Again, we had a metal guide curd distributor for 90 molds. However, we had to place these 90 molds on the stainless draining tray before placing the guide on top. Getting the spacing right is a skill to hone, with in each instance a bit of fiddling and putting back in order required. With these guides, you can practically dump your curd on top and simple smooth it around into the molds. I tried to do it a bit more elegantly than this, but truly…

Then our clean up, prepping cheeses in paper for selling to Aurelie’s various clients, and back out the door. Tonight, we’ll turn the tiny little cheeses I filled today. As there are 580 or so, I should get some good practice with that flipping wrist action.

Meantime, Filou got a nasty little weed in his paw — what the locals call espégao, or folle avoine — resembling a tiny shaft of wheat. It is pointy and akin to an arrow, it wants to go in, further and further, and is terribly difficult to remove. He has had these twice in the past years in his ears, but this time it is between his toes. Shepherds are good people to bring sick dogs to. Aurelie helped me remove a bit of the points of this nasty thing, and to disinfect the wound. But, 24 hours later, he is still limping and the wound is weeping. The verdict is to keep disinfecting, and let the wound abscess to push out what is clearly still inside. If we’ve not accomplished this by tomorrow, I do have a veterinarian beside my home in Avignon and will see if he can help.

Mon brave chien accompanies me nearly everywhere, lying so calmly at my feet (or at the feet of the head of the household). He enjoys the goat barn and has made friends with the resident mama cat who’s a master huntress of rats, rabbits, mice and more. However, when I disappear into the dairy for an hour or more, he whines at the door, not accustomed to my abandoning him in this manner. Perhaps he’ll get accustomed to this just like his mistress?